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How to ensure the dimensional accuracy and surface quality of the capillary tubes during the processing of refrigerator and air conditioner capillaries?
In the processing of refrigerator and air conditioner capillaries, ensuring the dimensional accuracy and surface quality of the capillaries is a key link to improve the overall performance and reliability of the product. KINGCOOL, as a company with a high reputation in technological innovation and quality control, relies on its advanced production equipment, rigorous testing processes and excellent corporate culture to provide a solid guarantee for the manufacture of capillaries.
KINGCOOL's factory is equipped with advanced high-precision slitting and winding equipment, which is the basis for ensuring the precise processing of the raw materials of capillaries-precision metal tube strips. In the initial stage of capillary manufacturing, we used the slitting technology combined with laser ranging and servo control system to achieve micron-level cutting of metal tube strips. This technology not only ensures the flatness and smoothness of the cutting edge, but also accurately controls the cutting width and length according to product design requirements, laying a precise foundation for subsequent processing.
The winding equipment uses an advanced tension control system to ensure that the metal tube strip maintains a constant tension during the winding process, avoiding deformation or damage caused by uneven tension, thereby further ensuring the initial dimensional accuracy of the capillary raw materials.
The forming of the capillary is the core link in the processing process and is directly related to the dimensional accuracy of the final product. KINGCOOL uses a precise capillary forming mold combined with a hydraulic or pneumatic drive system to achieve precise control of the inner wall and outer diameter of the capillary. The mold design has undergone rigorous fluid mechanics analysis and simulation to ensure uniform material flow during the forming process, reduce uneven wall thickness, and improve dimensional stability.
We have introduced online dimensional detection systems, such as laser diameter gauges and ultrasonic wall thickness gauges, to monitor the dimensions of the capillary in real time during the production process. These devices can instantly feedback data to the control system. Once the dimensional deviation is detected to exceed the preset range, the forming parameters are immediately adjusted to ensure that the size of each capillary meets the design requirements.
Surface quality is one of the important factors affecting the performance of the capillary, which is directly related to its corrosion resistance and fluid transmission efficiency. KINGCOOL uses advanced surface treatment technologies, such as electrochemical polishing or physical sandblasting, to remove tiny defects and oxide layers on the surface of the material, and improve the surface finish and roughness. These treatments not only enhance the appearance quality of the capillary, but also improve its service life and energy efficiency.
To ensure the consistency and stability of the surface quality, we are equipped with high-precision surface quality inspection equipment, such as optical microscopes, scanning electron microscopes (SEMs), and surface roughness measuring instruments. These devices can accurately detect the microstructure and roughness of the capillary surface, and promptly detect and deal with any defects that may affect performance.
At KINGCOOL, the automated warehousing and logistics system not only improves production efficiency, but also ensures the stability of the quality of raw materials, semi-finished products and finished products during storage and transportation. Through the intelligent warehouse management system, we can accurately track the storage location, inventory status and production date of each batch of capillaries, effectively avoiding confusion and expiration. Automated handling robots reduce the risk of physical damage caused by manual handling and ensure the integrity of the product during the circulation process.
KINGCOOL's corporate culture emphasizes excellence, customer satisfaction and social responsibility, which is reflected in our unremitting pursuit of every process and every link. We have established a complete quality management system. From raw material procurement to finished product delivery, every step follows international standards such as ISO 9001 to ensure that product quality is always in the leading position in the industry.
We encourage innovative thinking and continuously develop new technologies and processes to improve the processing accuracy and performance of capillaries. At the same time, we attach great importance to customer feedback and use customer needs as a driving force for continuous improvement to ensure that our products always meet the requirements of market changes and technological progress.
KINGCOOL ensures the dual guarantee of dimensional accuracy and surface quality of refrigerator and air-conditioning capillaries during processing through high-precision slitting and winding technology, precision molding and dimensional control, surface quality treatment and testing, refined management of automated warehousing and logistics systems, and support from corporate culture. These measures not only enhance the market competitiveness of products, but also reflect our unremitting pursuit of excellent quality.
